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General
Information
Hop is a specialty crop produced for the female flowers, or
cones, which either raw or processed, are an essential ingredient
in the production of beer. Lupulin glands on the hop cones
contain soft resins (a and b acids) essential oils that impart
bitterness, flavor, aroma, foam (head) characteristics, and
preservative qualities to beer. The total amount and percentage
composition of these compounds varies with variety and growing
conditions. Because the brewing industry depends on hops to
provide distinctive and proprietary characteristics to beer,
a stable supply of high quality hops is a high priority.
Idaho
ranks third in U.S. hop production accounting for 8% to 10%
of the U.S., and 2% of the world hop production. Idaho hop
production from 1993 to 1996 averaged 1,388 pounds per acre
on 3,977 acres. Total production for that period averaged
5,521,210 million pounds with an on-farm value of $8,889,148
million dollars, annually. In 1998, production dropped well
below that average to 4,529,000 pounds on 3,909 acres with
a total farm-gate value of $6,838,394.
Over 90%
of the crop is generally contracted at the time of harvest.
Some contracts prohibit the use of certain pesticides on the
contracted crop, in order to meet specific brewing industry
requirements or to comply with the import tolerance requirements
of importing countries. In a given year 40% to 60% of the
crop is exported to overseas markets. (back to top).
Idaho
Production Regions
Hop production in Idaho is concentrated in two geographically
distinct areas: the cool, moist region of the northern Idaho
panhandle in Boundary County and the warmer, arid region of
southwestern Idaho in Canyon County. Climate, soil type, hop
varieties, and therefore, hop production practices, vary greatly
between these two areas. (back to top).
Cultural
Practices
Hop plants are grown on a wire and cable trellis suspended
about 18 feet above the ground on a regular arrangement of
poles. Cement anchors, attached to trellis cables and buried
five feet deep, surround the yard and hold the trellis upright
under the weight of the developing crop. Plant spacing is
either wide, with 14 to 15 feet between rows and 3.75 feet
between plants with in rows, or narrow, with plants set 7.5
feet apart on a regular grid. With either planting arrangement
there are approximately 55 poles and 900 plants per acre.
Once established, the hop rootstock will produce indefinitely
although industry practice is to rotate plantings every 10-15
years. Timing of rootstock replacement is influenced by declining
yield caused by insect and disease and pests and by brewer
demand for specific varieties. The major cultural practices
used annually to produce hops include pruning, stringing,
training, irrigating, and harvesting. Each of these is discussed
below. (back to top).
Pruning
is an annual spring practice used to hold back the vigorous
new annual growth until the proper training date for that
variety. Pruning begins in late March and is accomplished
either mechanically or chemically. Mechanical pruning uses
tractor-drawn equipment with spinning steel "fingers,"
to remove early vine growth, debris from the prior season,
and leave a clean, surface from which the new shoots will
arise. Chemical pruning involves the use of desiccants to
kill back early vine growth. Fields pruned chemically are
often 'scratched' with a harrow to remove surface debris.
(back to top).
Stringing the trellises begins in early April as seven-man
crews using tractor-drawn elevated platforms tie the coir
(coconut husk fiber) twine to overhead trellis wires and secure
the lower end of the twine into the hop crowns with small
metal clips. (back to top).
Training
is the practice of wrapping the hop shoot in a clockwise direction
around the stringing twine to facilitate rapid vine growth.
Training begins in early May and is by the end of May. Due
to the relationship between plant height and day length that
determines flowering time, the training date is one of the
most critical factors in determining yield. Training date
is variety specific. Hop vines (or bines) in narrow spaced
fields must be tied together, or arched, 6 ft. to 8 ft. above
the ground in late spring to facilitate crop management activities.
(back to top).
Irrigation
of hop fields begins in the latter part of May or early June,
depending on weather and growing area. The hop field will
require approximately 30 inches of water during a normal growing
season. Various methods of irrigation are utilized, including
rill, sprinkler and drip. In Idaho most irrigation is by rill
method, where water is siphoned out of head ditches into smaller
ditches (rills) alongside the rows of hop plants. (back to
top).
Harvest begins in late- August, and progresses through
late-September with each variety reaching peak maturity at
a different time. Harvest begins in the field as the hop vines
are cut at the ground and at the overhead support wires, and
are placed into a trailer or truck bed. The vines are transported
to stationary picking machines that are capable of picking
8 acres in a single 10-12 hour shift or 15 acres if picking
runs round the clock. Most U.S. hop growing operations have
one picking machine for each 250-300 acres of hops. (back
to top).
The vines are hung upside down on hooks and carried into the
picking machine, where hops and leaves are stripped from the
vine and sent through a series of cleaning devices to remove
leaves and other debris. The stripped vines and other debris
are chopped and spread back onto the fields and service roads.
To date, this activity has not resulted in the build up of
disease or insect pest in hop yards. The introduction of hop
powdery mildew into the Pacific Northwest may force growers
to change this practice. Powdery mildew cleistothecia (spores
from sexual reproduction between two different mating types)
can exist on dead plant debris. If powdery mildew cleistothecia
become common other methods for disposing of plant debris
may need to be found. (back to top).
Drying
& baling
begins when cleaned cones are transported by conveyor belt
to the hop kilns. Kiln floors are each approximately 32' x
32', and hold some 15,000 pounds of hop cones. Cones are spread
to a depth of about 32 inches. Once the kiln is filled, cones
are dried as hot air (140°F) from oil or gas burners is
forced through the bed of green hops. The drying process requires
about 9 hours, reducing the hops to 30% of the green weight,
with 8-10% moisture content. Hops are removed from the kiln
floor and cooled for 24 hours. After cooling, the hops are
compressed into 200-pound bales, wrapped in burlap, subjected
to quality inspection, and transported to cold storage warehouses.
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